Staff Materials Design Engineer, Electrical Insulation, Energy - Palo Alto [252681]

$130,400 - $234,000 yearly

Job Description

Tesla is currently seeking a motivated and accomplished Staff Materials Engineer to support our Energy Hardware product line. You will be responsible for identifying, developing, evaluating, testing and qualifying materials needed for electrical device insulation.  Additional responsibilities include driving engineering tradeoffs, including reliability, cost, and manufacturability. Experience with typical electrical insulation materials (semi-conductors, ceramics, dielectric fluids, encapsulation, dielectrics) is required.

The Role

  • Evaluate and qualify materials including dielectrics, semi-conductors and semi-conducting coatings, ceramics, and other insulating materials, working closely with the electrical/mechanical design, manufacturing and supply chain teams
  • Engage with and manage external partners and vendors for materials development and drive implementation into production
  • Perform insulation characterization/performance evaluation including partial discharge (PD) measurements and electrical properties characterization
  • Conduct Failure Analysis (FA) to understand and correct materials and design shortcomings. Support the design team in analyzing trade-offs via FMEA
  • Understand application-relevant electrical properties of the insulation material from both insulation and loss perspective. Develop corresponding structure-property relationships
  • In collaboration with reliability engineers, understand degradation pathways mechanically and electrically via reliability testing on materials and components under environment conditions
  • Determine and support process development and optimization for the prototyping and manufacturing processes of the insulation materials
  • Write materials specifications, test procedures, SOPs
  • Develop novel high volume production methods to efficiently process the insulation

Requirements

Anthony Antonucci

Qualifications

Relevant experience in Energy Engineering; strong problem-solving skills; commitment to Tesla mission.

Immediate Fill

No