Sr. Mechanical Design Engineer, Automated Test Equipment - Palo Alto [266127]

$109,600 - $234,000 yearly

Job Description

We are looking for a highly motivated and hands-on Sr. Mechanical Engineer to join the Manufacturing Test Engineering team – part of the “machine that builds the machine.” This team designs and builds robust, data-driven test systems for Tesla’s power electronics used in vehicles, energy storage, charging solutions, and humanoid robots. The ideal candidate is detail-oriented, organized, and thrives in a fast-paced, high-responsibility environment. They take pride in hands-on problem solving, have strong analytical skills, and are eager to learn and share knowledge. This role requires flexibility and a willingness to travel both domestically and internationally to support equipment development, deployment, and collaboration with global teams.

This position plays a key role in shaping the quality and performance of Tesla’s core technologies and is based in Palo Alto, CA. We are hiring for multiple levels. Final leveling will be determined after the interview process based on experience and qualifications.

The Role

  • Architect automated test equipment, produce detailed-level CAD models, pneumatic diagrams, and verify designs using structural and thermal FEA and CFD
  • Conceptual equipment development and carefully balance product specifications, process requirements, layout complexity, cost, and lead-time limits
  • Identify opportunities and implement performance, robustness, ease of assembly improvements
  • Analyze system constraints and propose innovative solutions
  • Support building, debugging, validation and equipment duplication efforts, and fine-tune equipment for release to production
  • Conduct detailed testing and validation of installed machinery to ensure robustness and quality
  • Perform on-site and off-site acceptance testing (SAT/FAT) of test equipment

Requirements

  • 5+ years’ experience as Mechanical/Mechatronics/Automation Engineer with focus in automation, machine design, robotics, and product development
Anthony Antonucci

Qualifications

Relevant experience in Engineering & Information Technology; strong problem-solving skills; commitment to Tesla mission.

Immediate Fill

No