Sr. Mechanical Design Engineer, Novel Mechanisms, New Programs - Hawthorne [269046]

$87,020 - $222,300 yearly

Job Description

The New Programs Engineering team works at the front end of vehicle design and development, operating in an iterative environment to study, simulate, build, and prove Tesla's future vehicle design concepts. This position will own a first-of-kind vehicle system from early concept through validation and into mass production. You will frequently interact with Design and Vehicle Engineering teams, most closely with Exteriors, Body-in-White, Chassis, and Electrical Systems. This is a hands-on mechanical design engineering role where product design expertise, a first-principles approach to problem solving, and the ability to navigate ambiguity on novel systems are essential. We are looking for an engineer who thrives on bringing clean-sheet concepts to life and can drive technical decisions independently. Experience with deployable mechanisms, dynamic sealing, tribology, and high-performance or motorsport applications is highly valued.

The Role

  • Own the full lifecycle of a complex, deployment-capable mechanism system—from initial architecture through prototyping, DV/PV, and production launch
  • Drive system-level trade studies balancing mass, cost, durability, and performance under demanding operational conditions
  • Develop and validate solutions for dynamic sealing and contact interfaces operating in harsh, high-load environments with a focus on wear resistance and material compatibility
  • Lead cross-functional alignment with Design Studio, Manufacturing Engineering, and Vehicle Integration to resolve feasibility and packaging constraints
  • Build and maintain kinematic and structural simulation workflows and correlate with physical test data
  • Author and own component specifications, system DVP&Rs, and DFMEAs while ensuring compliance with all relevant market regulations
  • Support prototype fabrication, off-site testing, and vehicle build events through production launch

Requirements

  • Bachelor's Degree in Mechanical Engineering, or equivalent experience
Anthony Antonucci

Qualifications

Relevant experience in Engineering & Information Technology; strong problem-solving skills; commitment to Tesla mission.

Immediate Fill

No