Sr. Test Engineer, Abuse Test & Engineering - Palo Alto [251489]

$109,600 - $234,000 yearly

Job Description

We are seeking a highly motivated engineer to lead the evaluation and testing of battery propagation resistance across vehicle and energy storage programs. In this role, you will own the test process end-to-end—from design evaluation, test conception, planning, and execution, through to results analysis and collaboration on design decisions. You will also develop innovative test methods to investigate failure modes from a first-principles perspective and help define next-generation pack architectures. Your work will directly influence Tesla’s ability to rapidly launch and optimize cutting-edge products at scale.

The Role

  • Lead battery propagation resistance efforts on assigned programs in close collaboration with the cell and pack design, test, and manufacturing teams
  • Partner with internal teams to develop cell and pack designs that meet safety and abuse specifications
  • Define and communicate test plans, resource requirements, and timelines for each program phase based on risk and schedule
  • Present results and design recommendations to cross-functional stakeholders and executives
  • Develop tests tailored to pack architectures (geometric, thermal, electrical) to study failure mode frequency, severity, and mechanisms
  • Recommend new methods to deepen our understanding of failure modes
  • Investigate failure modes and propose strategies to deepen organizational understanding
  • Collaborate with technicians and test systems engineers to optimize tests, identifying opportunities for improved design, throughput, data fidelity, and integrity
  • Enhance statistical frameworks, results databases, and visualization tools for more robust decision-making
  • Design test setups and instrumentation to improve model validation, accuracy, and utility

Requirements

  • Bachelor’s Degree in Mechanical, Electrical, or Chemical Engineering, or equivalent experience
  • 2+ years’ experience in physically applied-engineering (lab, machine shop, hobby project, etc.)
Anthony Antonucci

Qualifications

Relevant experience in Engineering & Information Technology; strong problem-solving skills; commitment to Tesla mission.

Immediate Fill

No